harley clutch torque specs

When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. It does. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Tappet Screen Plug You have to understand there are different levels of mechanical aptitude. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Camshaft Specifications Modifying the CV carb Fastener Size - Torque ft. lbs. 0000001731 00000 n The 2010 Service Manual has two different values for the banjo bolts. Intake Manifold Flange capscrew The nut only moved about 10 degrees past the . 45-55 foot pounds 70-80 inch pounds The diaphragm spring bolts should be 90-110 in/lbs. Discussions. EVO 64 HP Stage 1 First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. How to get Professional Tuning Results Plus, at times, you may want to upgrade the motorcycle. The bike features an agile and lightweight frame with an adjustable suspension, upside down . % Now put max. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. in. Torque ft. lbs. Assembly Torque Values, Crank Pin nut Now you have to follow the instructions given in your service manual to maintain correct tightness. 16-18 foot pounds I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . See Figure 1. Now rub the backside of the lever where it is hitting the handle grip. This torque value is required to tighten the cylinder screw. 9-12 foot pounds 0000004384 00000 n '21 LowRider S, Kinda stock. Table of Contents Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. SPECIFICATION. There is a thread going now about manuals. Oil Pump cover bolts Harley-Davidson CVO Street Glide Specs. So like alot of other guys plus the mechanic. Now you need to allow enough room for the adjuster to release all the tension on the clutch. Step 2 but in actual section dealing with side cover it calls for 10-12 ft. lbs. 0000005197 00000 n The consent submitted will only be used for data processing originating from this website. Inspection cover should be about same or a little less. Rear Brake Caliper mounting screws Charging system. Therefore, tighten the jam nut . Been working out of an old (1985-1990) Harley manual. Posted on Aug 09, 2009 883 to 1200 Upgrade Transmission Sprocket locking screw This engine is designed to use unleaded fuel. 27-32 foot pounds That they had a problem with the compensator loosing up due to the nut bottoming out. Address what you may be asking? 23-27 foot pounds amount of slack into the clutch cable to have a complete slack edge on the clutch handle. 10-12 foot pounds June 2, 2018 by Ride It Wrench It 4 Comments. SOURCE: Need the torque specs on clutch for a 85 FLHTC. First, you need to pull back the rubber cover from the clutch lever. Nonetheless, we suggest you read the user manual. You should be using a service manual to obtain the correct values for the motorcycle you are working on. 0000028181 00000 n 2. Camshafts I guess I should mention it is a 93 Fatboy. (.1P 1/2" - 58 ft. lbs. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. or 10-12 Nm. Camshafts The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. EVO 74 HP Stage 2 Contact point (2) must have edge of drill touching the edge of fork leg. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. (95.25 mm) So, back it out with a flathead screwdriver until it is lightly seated. EVO Exhaust Testing __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. WEB Links Exhaust Now your clutch lever is adjusted and ready. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. In the next few sections, we will show you the most-required torque and its specifications. 0000002407 00000 n Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. I feel confident that it's there to stay. In the above table, we have only described Harleys most widely required torque numbers. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. 17-22 foot pounds Primary cover bolts: 14-21 ft lbs. 60-65 foot pounds If you apply more than its required torque, the thread of the screw may become damaged. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Feel free to preview a sample to get an idea of what it looks like. Front Brake Caliper mounting screws Apr 27, 2016. Now, release the locknut and adjuster both nuts slightly. By nucseal in forum Harley Trike Conversions Replies: 3 Last . This is from the 17 Touring Service manual. 10-13 foot pounds Pinion Gear nut Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. 25-40 foot pounds. Performance Parts, Don't let the Harley heat <>>> My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. First, you need to pull up your vehicles clutch cable. Otherwise apply general torque specs according to bolt size. Therefore, you need to eliminate them all first and keep them aside. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Yet, they will need regular maintenance. 2020. I also understand that a lot of people would like to work on their bikes, and thats great. Agreed! Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Left-hand thread..heh heh. as long as the 2050 is made for primary,transmission application. Refer to Photo 2. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Shovel Rear Wheel Sprocket bolts 25-40 foot pounds The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Thanks again for everyone's help All times are GMT-5. Keep in mind this is the one for the 2007 modeles . Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Nightrider.com Who Manufactures Harley Davidson Spark Plugs? 3.80 litres (4.02 US quarts) Other specifications. @3XL`=8$(d ;1"+0aO o/(aqS,5M 100 in lbs for the derby cover. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. To fix the issue, take off the clutch lever. Stutter Box Including all these torque specs for Harley in a single article is nearly impossible. Re-install the clutch basket into the primary case (with chain and the associated components!). Harley-Davidson CVO Limited Specs. Transmission Side Cover bolts Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 1/4 inch bolts Front Fender mounting bracket bolts While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Rocker Cover 0000031803 00000 n So, the torque specification of Harley will vary extensively. Twin Cam 88/95 The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Harley-Davidson CVO Tri Glide Specs. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. Engine Displacement The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. Henceforth, you must know the Harley Davidson engine torque specs and other parts.

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harley clutch torque specs